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Weighbridge Automation • Mining & Geology Compliance

Complete Integrated Solution for Weighbridge Automation

RFID-based vehicle identification, automated boom barrier with safety sensors, industrial I/O controller & relay modules, outdoor LED display boards, and traffic safety indication— designed for harsh mining environments.

RFID • FastTag IP65 Outdoor RS232 / RS485 / Ethernet MQTT / API
Explore Products View SOP Workflow Download SOP (PDF) Download MQTT FILE Download ANPR FIX Download ANIMATION FIX Download RFID SOFTWARE Download NEW -RFID SOFTWARE Download Setup Download Software Last update 10 APR 2026
System Overview

What we deliver

A robust automation stack focused on safety, accuracy, and real-time compliance.

RFID Identification & Tracking

Fast vehicle recognition using UHF RFID / FastTag flow to reduce manual errors and increase throughput.

Industrial Control & Integration

Controller + isolated I/O + relay modules for sensors, traffic lights, boom barrier, and secure device coordination.

Outdoor LED & Safety Indication

High-visibility LED display boards + red/green signals + PA guidance for safe and orderly vehicle movement.

Key benefits for Mining & Geology

  • Fully automated weighbridge operations
  • Improved safety & traffic control
  • Reduced manual intervention & errors
  • High reliability in harsh environments
  • Scalable, future-ready architecture
Built for harsh mining environments
Real-time data + compliance ready
Products

Automation hardware lineup

Use these modules individually or as a complete integrated solution.

Automatic Boom Barrier with Safety Sensor

Boom Barrier + Safety Sensor

Outdoor industrial barrier with fast operation and integrated safety sensor support.

≤ 5 secUp to 3mWired I/O
RFID Reader and Antenna System

RFID Reader & Antenna

UHF RFID (865–867 MHz), multi-tag reading with Ethernet/RS232/RS485 options.

3–12m200 tags/secIP65
Industrial I/O Controller and Relay Modules

Industrial I/O + Relay Modules

Isolated digital I/O with Modbus RTU + 12V relay outputs—DIN rail ready.

RS485 Modbus12V DCDIN Rail
Outdoor LED Display Board

Outdoor LED Display

High brightness display with Ethernet + MQTT / API options for messaging.

>20m visibilityEthernetIP56+
Traffic Light and Safety Indication

Traffic Light Pair

Red/Green LED indicator pair for safe entry/exit movement.

12V DC100k hrsHigh brightness
Mining and Boom Barrier

Weighbridge Safety Gate Kit

Complete gate safety kit including barriers and field accessories.

OutdoorIndustrialRugged
I/O Controller product overview

I/O Controller (Automation Core)

Central coordination of sensors, signals, barrier, display and integration stack.

ControllerIntegrationLAN
Ultrasonic Position Sensor

Vehicle Position Sensors

Ultrasonic positioning sensors for accurate weighing and vehicle detection.

200–4000mmIP65PNP NO/NC
Standard Operating Procedure

Procurement & Installation Workflow

Clear steps for weighbridge owners to procure and install approved automation devices through suggested vendors.

1
Access suggested vendor list Visit the Rajasthan-Mines portal and view/download the suggested vendor list.
2
Vendor selection & order placement Contact vendor, confirm order, and complete payment.
3
Device allocation & appointment Vendor assigns device serial number and schedules installation slot.
4
Installation & configuration Install, configure, and integrate with controller and on-site devices.
5
Data integration & compliance update Vendor updates portal details; authority verifies and issues Installation Certificate.
6
Testing & Govt portal integration Authority/SI tests configuration; successful setup integrates with Govt portal.
7
Completion & documentation Receive certificate, warranty, user manual, training & handover documents.

Roles, SLA & Compliance

  • Weighbridge Owner: selects vendor, payment, site handover, ensures compliance.
  • Suggested Vendor: supplies certified devices, installs, configures, integrates.
  • Authority: publishes vendor list, verifies post-installation compliance.

Service Level Agreement

  • Installation time: within 30 working days of order confirmation
  • Replacement: within 48 hours under warranty
  • Support: 24×7 helpline for connectivity & functional issues

Included equipment (typical)

  • RFID reader, cameras, boom barrier, traffic lights, sensors, LED display, controller, cabling, UPS, workstation
Technical Highlights

Built for harsh sites, ready for integration

Core specs presented in a website-friendly way for quick customer understanding.

RFID

UHF RFID (865–867 MHz)

Read range 3–12 meters. Fast multi-tag reading up to ~200 tags/sec. Ethernet socket communication support.

Sensors

Vehicle Position Detection

Ultrasonic sensing range ~200–4000 mm. IP65 housing. Programmable outputs (PNP, NO/NC).

Control

Industrial I/O Controller

Isolated digital I/O modules with Modbus RTU (RS485) options and 12V relay outputs (DIN rail style).

Display

Outdoor LED Messaging

High brightness, >20m visibility. Ethernet communication. MQTT (Type-1) or API (Type-2) integration model.

Safety

Traffic + Boom Barrier

Red/Green LED traffic pair. Barrier boom length up to 3m with ≤5 sec operation and safety sensor support.

Network

LAN + Internet Architecture

Controller communicates to desktop app over local LAN; Govt portal integration over internet (secured endpoints).

Contact

Let’s integrate your site

Share your weighbridge location and existing setup. We’ll propose the right automation kit, installation plan, and integration approach.

Technical Query

📞 9462806660

24×7 support for installation, connectivity and functional issues.

Email & Website

✉️ info@geosat.in
🌐 geosat.in

Share your requirement and we’ll respond with a complete solution plan.

Request a Demo / Quote

Note: This form is frontend-only. Connect it to your backend (Email/CRM/WhatsApp API) to receive submissions.
Quick Links

Downloads

SOP PDF
Product Lineup

WhatsApp

Chat on WhatsApp

Service Commitments

  • Installation within 30 working days
  • Replacement within 48 hours (warranty)
  • 24×7 support helpline